Extract fumes from injection molding machines

R.H. wrote to inquire about our fume extractors for use when purging their injection molding machine – issue with smoke and odor:

We would only open the exhaust when purging the machine, so I only envision one machine needing extraction at a time.  We never run more than four machines total, so worst case scenario, we’d need to extract from four.  I envision having flexible ducting to each machine, with a open/closeable vent at each machine above the nozzle.  If that isn’t feasible, I would see if there is a way we could fabricate an enclosure around the nozzle.  As far as the manifold goes, I envision something very much like the one pictured in your brochure with the ten stations (an 8-10 ft. section of pvc with ports coming off of it), the only difference, is the flexible hose (duct hose) would be longer than what is pictured.

After going back and forth discussing various options, we have decided to go with the CSA626 Fume Extractor with a modified filter sequence incorporating a 20″ chemical filter section.

R.H writes back, after the unit was delivered and put to use:

I just put the fume extractor to use for the first time; on a machine/material that has known to “smoke out” the building…let me say, I am thoroughly impressed with the performance of the unit.  I have to admit, I was somewhat skeptical when you stated that it would remove the smell as well, but sure enough, it’s performing just like you said it would.  It looks as though  all of the research/questions have resulted in receiving a great product…thanks!

Best Regards,

R

CSA-600 - Heavy Duty Dust & Odor Removal

The CSA is the workhorse fume extractor of the laser industry; designed to operate in a heavy duty environment. A large pre-filter bag that is easily accessed to change via a convenient side panel eliminates much of the debris that might otherwise clog the more expensive HEPA filters. A huge chemical bed of 66Lb. (30kg) provides significant odor and VOC protection for much longer than the light duty units again providing a solution that can withstand a heavy workload. Chemical compounds can be customized based on specific applications With large collection bag, HEPA Filter & Deepbed Odor filters LaserBlue Gel seal guarantees NO BYPASS Dual hi-speed turbine for high suction, pressure & airflow Whisper quiet operation is office friendly Universal design allows for 2.5″, 3″, 4″ inlet along with discharge

Call us toll free, 1-800-626-0664, for help with your product selection, or use the contact form below.

 

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Capturing and filtering chemical odors, gases

You will need an air filtration system with a source capture arm, a deep bed chemical odor filter, 8 inches, 15 inches or more in depth, possibly a HEPA filter (for removing smoke haze), a unit powered by a high speed, high pressure motor blower to overcome the static pressure of pulling contaminated air quickly from the source and through a mutli-stage filtration (that includes a deep bed chemical, odor, gas filter).

Our Fume Extractors can help you clean the air in your workshop.

For example, our CSA 600 series comes with these neat features:

 

  • Multi-stage filtration system: filter bag (or high capacity pleated filter), medical grade HEPA and chemical filter

    CSA-600 - Heavy Duty Dust & Odor Removal

    The CSA is the workhorse fume extractor of the laser industry; designed to operate in a heavy duty environment. A large pre-filter bag that is easily accessed to change via a convenient side panel eliminates much of the debris that might otherwise clog the more expensive HEPA filters. A huge chemical bed of 66Lb. (30kg) provides significant odor and VOC protection for much longer than the light duty units again providing a solution that can withstand a heavy workload. Chemical compounds can be customized based on specific applications With large collection bag, HEPA Filter & Deepbed Odor filters LaserBlue Gel seal guarantees NO BYPASS Dual hi-speed turbine for high suction, pressure & airflow Whisper quiet operation is office friendly Universal design allows for 2.5″, 3″, 4″ inlet along with discharge

  • Refillable, 15” deep chemical filter module, up to 66 lbs. (30kg)
  • LaserBlue gel seal guarantees ZERO FILTER BYPASS
  • Dual high speed turbine for high suction, pressure and airflow
  • Office friendly, whisper quiet operation
  • Digital control panel
  • Enhanced mobility with heavy duty lockable casters

Check out the specs on our CSA600 series fume extractor:

  • Air Flow: 0-480 m³/h / 0-282 CFM
  • Max Pressure: 90″ W.C. / 22 kPa
  • Motor(s): 2 X 1.0 kW High Speed Turbine
  • Voltage: 120V or 230V
  • Dimensions: 13″W x 21″D x 45″H / 330mm x 533mm x 1143mm
  • Filter Sequence: Antimicrobial high capacity bag filter (F128), 6″ Pleated filter, 60% ASHRAE rated (F073), 2” Medical grade HEPA Filter 99.97% (F074), 15“ Chemical filter (AG111)
  • Optional lnlets: 1.5”, 2”, 3” or 4″ diameter
  • Discharge: Recirculation grille (Standard configuration);
  • Optional 3″ or 4″ side discharge collars for venting to the exterior
  • Sound Level: 52 dBA at full speed
  • Controls: Remote ON/OFF, communication capabilities, audible and visual alarms
  • Suction hose: 6 feet (2m) of heavy duty hose and clamps

Visit our fume extractor web page at : http://www.airpurifiers-r-us.com/laser-fume-extractor.html.

For our other air filtration systems that could be of help to you with regards to chemical, odor, gas, control, filtration, purification, point your browser to http://www.airpurifiers-r-us.com/index.html

Feel free to reach to us by calling toll free, 1-800-626-0664, outside of North America, 1-514-364-5538, Skype: lito.espinosa, or use the contact form below.

 

Industrial Grade Air Purifier, Air Filtration Systems, 1000CFM, Wall Mount or Ceiling Suspended

Commercial, Industrial Grade air filtration system, air purifier, air scrubber, delivers 1000 CFM of air moving capability, can be configure for fine dust particulate removal, light chemical odor filtration, or heavy chemical gas, fumes, odor purification.

Can be suspended from the ceiling, wall mounted and / or mobile with heavy duty wheels / casters -versatile piece of air purification equipment.

Its multi-stage filtration lends itself to a wide range of air cleaning applications.

The unit itself is PRUDENTLY priced, so are the replacement filters.

The digital control panel is microprocessor controlled. Sweeeet!!

Find out more about it here.

Contact us for help with your product selection and / or advice. Call us toll free, 1-800-626-0664 or fill out and send the contact form below. We will get back to you soon as possible.

Have a wonderful day!!

Air Purifier Chemical Odor Fumes Gases

Refillable Chemical Filters (Activated Carbon – available in various blends for various needs)

They contain carefully engineered filtration chemical media blends to remove gases, odors, chemical vapors, and volatile organic compounds (vocs).

BP2000 Series

Take a closer look at our BP2000 series industrial, commercial grade air filtration system:

  • Effective solution to wide range of airborne chemicals and odors: exhaust gases, paints, lacquers, cleaning supplies, pesticides, building materials and furnishings, office equipment, glues, adhesives, disinfectants, and many more.
  • Reduce gas phase contaminants to below OSHA’s TLV levels.
  • Built to meet the regulations for ventilation rates for spaces up to 1200 square feet, the BP2000 is equipped with a high quality blower motor which guarantee a very high volumetric flow rate.
  • Highly customizable, capable to eliminate a huge variety of pollutants.
  • By using various combinations of filters and 26 different chemical filtration media, the BP2000 is the air filtration system of choice against high concentrations of aldehydes, alcohols, acids, VOCs, fluorinated hydrocarbons, chlorinated hydrocarbons, alkenes and alkanes, acetates and many other chemical groups.
  • Specifications:
  • Dimensions: 71″H x 24″W x 26″D, 350 lbs
  • Airflow (CFM): 1000 nominal, adjustable intake grills
  • HEPA filter: 99.97% of particles down to 0.3 micron; available in certain configuration
  • Chemical filter: up to 200 lbs; 26 blends available
  • UV Light: Available in certain configurations
  • Power: 120V, 60 Hz, 4A (240V available)
  • Sound levels: < 54dbA at low speed
  • Cabinet: Heavy gauge welded steel
  • Options: high air flow configurations; collars for ducting
Contact us for help with your product selection, toll free, 1-800-626-0664, or fill out the contact form on this page. Will get back to you soon as possible.
Have a wonderful day!!

BP2000H – Industrial Grade Air Purifier, Air Filtration Systems – Horizontal – Wall Mount – Ceiling Suspended

Commercial, Industrial Grade Air Purifier, Air Filtration Systems | Horizontal | Wall Mount | Ceiling Suspended

Designed to handle high concentrations of chemicals, gases, odors, particles and biological contaminants, the BP2000H delivers superior air quality for virtually any application that requires removal of chemicals, vapors and particles directly at the source.

capture-bp2000h

The 5-stage filtration system offers enhanced protection against a wide range of airborne pollutants including chemical compounds, gases, odors and particles.

Dimensions: H x W x D

68 x 24 x 26 (in), 350 lbs

180 x 61 x 66 (cm), 159 kg

Airflow (nominal): 1000 CFM (472 liters/s)

HEPA filter: 99.97% of particles down to 0.3 micron

Chemical filter: up to 240 lbs (110 kg); 26 blends available

UV Light available (certain configurations)

Power: 120V, 60Hz, 4A / 230V, 50Hz, 2A

Sound levels: < 54dbA at low speed

Cabinet: Heavy Gauge Welded Steel

Options: High air flow configurations; various diameter inlet/discharge collars for ducting, pressure gauges, custom filter sequences, OEM branding, variable speed control, audible alarms, visual alarms.

Contact us for more information and for help with your product selection. You may also use the contact form below:

Laser Fume Extractor, Air Filtration System

Laser Blue Gel Seal – Guaranteed No Bypass

Seal  guarantees NO BYPASS

Effective fume extraction is critical to laser systems due to the possibility of toxic, carcinogenic corrosive or extremely odorous contaminants that can be generated.  All of our systems feature multi-stage filtration incorporating a 2” Pre-filter section, 2” Certified HEPA filter and activated carbon modules. We offer systems for light-medium duty tabletop systems favored by hobbyists everywhere as well as mid-heavy duty cycle units for larger tables and/or significant particle accumulation. New this year is our SPH-400 pre-filter section which will turn our popular SPH-400 system into a true heavy duty dust collector.

We are proud to introduce our new breakthrough technology. We call it the LASER BLUE GEL. This sleek blue design is nothing like the regular gasket you may find in other filtration units on the market. Due to it’s elasticity, it allows zero bypass to any fumes, odors and VOCs. It’s NON toxic and NON porous as well.

Contact us for help with your Laser Fume Extraction solution. Toll free: 1-800-626-0664 or fill in the Contact Form below.

Laser cutting | Sticky Smoke | Premature clogging

Sticky smoke

is what we sometimes call the by-product when cutting or engraving on resinous materials such as acrylic, wood, materials with adhesive backing, etc. They consume filters sooner rather than later 🙂

Here’s where our Pre-filter modules that can be added on our Laser Fume Extractors or ordered as a stand-alone to complement your existing laser fume extractor / air filtration system.

Designed to enhance the performance of the SPH800/SPH400 air purifiers, the PF800/PF400 passive pre-filter modules capture larger dust and particles protecting the air purifier’s HEPA and/or carbon filter.

Capture-PF400-PF800

Who needs it?

Customers that have heavy dust loadings will appreciate this pre-filter section since it will prolong the life of the primary filters inside the SPH800/SPH400 extractors, reducing the maintenance costs.

What’s inside?

The PF800/PF400 modules contain three (PF800) or two (PF400) high-capacity antimicrobial, multilayered, dust filter bags that can capture a significant amount of dust and particulate matter before it reaches the primary filters of the SPH800/SPH400 units.

How easy is it to change the filters?

Whether you have a standalone or add-on module filter bags are accessed in the same manner. Remove inlet cover, quarter turn 4 locking mechanisms and remove the section to replace bags. Designed to be clean simple and effective. Dust is contained in the bags to
minimize the mess and exposure of personnel to potentially harmful dust.

How can I use it?

The PF800/PF400 passive pre-filters can be used either as add-on modules to an SPH800/SPH400 air purifier or as standalone mobile units. The standalone modules, can be used with virtually any existing filtration system. The inlet and discharge collars can accommodate many different arrangements to suit the application. Single or dual 1”, 1.5”, 2”, 2.5”, 3” or 4” diameter collars are available as standard options. Custom diameters are
available upon request.

Dimensions: H x W x D

PF800: 30 x 16 x 25 (in) / 76 x 40 x 64 (cm)
PF400: 24 x 12 x 15 (in)  / 76 x 30 x 38 (cm)

Contact us for help with your product selection. Toll free: 1-800-626-0664 or fill out the contact form below.